{"id":438174,"date":"2025-02-28T04:05:40","date_gmt":"2025-02-28T09:05:40","guid":{"rendered":"https:\/\/canada.constructconnect.com\/?p=438174"},"modified":"2025-02-27T13:33:55","modified_gmt":"2025-02-27T18:33:55","slug":"canadian-concrete-expo-speaker-describes-next-generation-of-precast-wall-panels","status":"publish","type":"post","link":"https:\/\/canada.constructconnect.com\/dcn\/news\/resource\/2025\/02\/canadian-concrete-expo-speaker-describes-next-generation-of-precast-wall-panels","title":{"rendered":"Canadian Concrete Expo speaker describes \u2018next generation\u2019 of precast wall panels"},"content":{"rendered":"<p>Using less concrete and more insulation to reduce energy use, the \u201cnext generation\u201d of lighter-weight thin precast insulated and architectural wall panels deliver superior thermal performance and are good for the environment, attendees at the recent Canadian Concrete Expo were told.<\/p>\n<p>That was the message delivered by Malcolm Hachborn, one of the seminar speakers at the two-day event in Mississauga, Ont.<\/p>\n<p>A structural and building envelope scientist with more than 40 years of structural design experience in precast concrete structures, he used the term next generation to provide an overview of the evolutions in wall panel systems.<\/p>\n<p>There are four types of precast panels: single wythe precast panels (uninsulated) referred to as conventional precast; double wythe precast panels (insulated) referred to as insulated sandwich panels; metal framed precast panels; and double thin walled precast panels (insulated), DreamWall.<\/p>\n<p>The speaker focused on the last two as examples of the next generation.<\/p>\n<p>Metal framed precast panels have been used for a number of years, while DreamWall is new, having come on to the market in 2022. <br \/>\nDreamWall was invented by Hachborn.<\/p>\n<figure id=\"attachment_438178\" aria-describedby=\"caption-attachment-438178\" style=\"width: 187px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" class=\"size-full wp-image-438178\" src=\"https:\/\/cc-production-uploads-bucket.s3.amazonaws.com\/uploads\/2025\/02\/PG-3-DO-Malcolm-Hachborn.png\" alt=\"Malcolm Hachborn\" width=\"187\" height=\"240\" \/><figcaption id=\"caption-attachment-438178\" class=\"wp-caption-text\">Malcolm Hachborn<\/figcaption><\/figure>\n<p>\u201cThese are newest technology,\u201d said Hachborn, noting they have higher thermal performance properties and can meet both new energy codes and Passive House requirements.<\/p>\n<p>Weighing about 30 to 35 pounds per square foot, both systems are considerably lighter than single or double wythe precast panel systems, he said.<\/p>\n<p>Among other features, metal framed precast insulated panels have simple connections and continuous insulation.<\/p>\n<p>\u201cThey\u2019re ready for drywall, have the same benefits as conventional precast, accept most finishes and have minimal thermal bridging.\u201d<\/p>\n<p>Separate metal and concrete fabrication equipment is required and there has to be separate areas for that fabrication. To allow for correct installation, the metal frame must be fabricated to the exact same dimensions as the precast concrete portion of the panel and the metal frame cannot be twisted or skewed so that the entire precast panels can be installed true to the lines and levels of the building, he said.<\/p>\n<p>Many of the same advantages are inherent with the DreamWall thin wythe insulated panels, which are comprised of two thin layers of concrete with insulation in between them.<br \/>\nRanging from 250-to-400 millimetres thick, the panels provide \u201cexceptional thermal performance.\u201d<\/p>\n<p>However, \u201cthe concrete mix is more complex (than conventional concrete), and requires a particular sequence of material additions, plus high performance batching equipment, and higher technology foam cutting equipment,\u201d he added.<\/p>\n<p><a href=\"https:\/\/canada.constructconnect.com\/dcn\/editorial-features\/concrete-and-masonry\"><img loading=\"lazy\" class=\"aligncenter size-full wp-image-431848\" src=\"https:\/\/cc-production-uploads-bucket.s3.amazonaws.com\/uploads\/2025\/02\/Newsletter-WebBannerPlug-Concrete2025-v3.png\" alt=\"\" width=\"676\" height=\"140\" srcset=\"https:\/\/cc-production-uploads-bucket.s3.amazonaws.com\/uploads\/2025\/02\/Newsletter-WebBannerPlug-Concrete2025-v3.png 676w, https:\/\/cc-production-uploads-bucket.s3.amazonaws.com\/uploads\/2025\/02\/Newsletter-WebBannerPlug-Concrete2025-v3-300x62.png 300w, https:\/\/cc-production-uploads-bucket.s3.amazonaws.com\/uploads\/2025\/02\/Newsletter-WebBannerPlug-Concrete2025-v3-600x124.png 600w\" sizes=\"(max-width: 676px) 100vw, 676px\" \/><\/a><\/p>\n<p>Despite those operational hurdles, the metal framed precast insulated and the DreamWall panels should be considered, said Hachborn, pointing to their sustainability features.<\/p>\n<p>Included in that list are the lower levels of consumption of concrete and materials required in the fabrication.<\/p>\n<p>\u201cLess concrete means less cement. Less cement means less GHGs. Less concrete means less aggregate. Less aggregate means less aggregate extraction.\u201d<\/p>\n<p>Less concrete means less weight, fewer loads and fewer delivery trucks on the road, plus smaller cranes on the jobsite, he said.<\/p>\n<p>With no hoarding required and the windows preinstalled in the panels, erection and installation is also faster than conventional construction.<\/p>\n<p>The environmental benefits are carried forward once buildings are constructed and occupied. As the two wall panel systems provide better R-values, the end result is superior comfort for the owners and\/or occupants, lower energy use and less greenhouse gas emissions.<\/p>\n<p>\u201cLower energy costs mean better return on investment,\u201d he states.<\/p>\n<p>Noting architects \u201cwill push colour and texture\u201d and those esthetic options for buildings are ever changing, the speaker also touched on the range of finishes which can also be used. These include formliners, stains and pigments and facing materials such as thin brick, granite and limestone.<\/p>\n<p>\u201cAnything is possible,\u201d said Hachborn, citing ongoing fabricating enhancements that enable architectural precast to be produced in almost any colour, form or texture.<\/p>\n<p>In summing up his presentation, Hachborn left the audience with a number of takeaways. Precast buildings are durable and resilent, have a long lifespan and are considered \u201cpremium buildings,\u201d he said.<\/p>\n<div class=\"cc-elementor-widget-container print-hidden align\">\t\t<div data-elementor-type=\"section\" data-elementor-id=\"433999\" class=\"elementor elementor-433999\">\n\t\t<div class=\"elementor-section-wrap\">\n\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-624d5d3 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"624d5d3\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t\t\t<div class=\"elementor-row\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-ea35912\" data-id=\"ea35912\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-column-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c34d2a9 elementor-widget elementor-widget-html\" data-id=\"c34d2a9\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<div style=\"display: flex; justify-content: center;\">\n  <div class=\"hs-cta-embed hs-cta-simple-placeholder hs-cta-embed-186398762394\"\n  style=\"max-width:100%; max-height:100%; width:600px;height:350px\" data-hubspot-wrapper-cta-id=\"186398762394\">\n  <a href=\"https:\/\/cta-service-cms2.hubspot.com\/web-interactives\/public\/v1\/track\/redirect?encryptedPayload=AVxigLK8Kryz%2FjYKQ0tXcmHzXx0OoY%2FiSO3TvfiC2zNzJo3dA%2B6FnB196ULF%2FzASfkmqUyxUZaSsgogoR62QWTOm58%2BhPeANxdDE1iODIx1vKo82GykJ%2FlhyMMB%2B5MjfZqGlMucpsTiIQ5yumYMjgYmWJekVfGr04ynaR0woXmw%2F2GqpyNoPmp0HYdD1%2F8qBktM1ZzVOQdXYCy%2FxyFtKOoqtp3u58tcf8v4N%2BQ%3D%3D&webInteractiveContentId=186398762394&portalId=2347101\" target=\"_blank\" rel=\"noopener\" crossorigin=\"anonymous\">\n    <img alt=\"600X350_New2\" loading=\"lazy\" src=\"https:\/\/no-cache.hubspot.com\/cta\/default\/2347101\/interactive-186398762394.png\" style=\"height: 100%; width: 100%; object-fit: fill\"\n      onerror=\"this.style.display='none'\" \/>\n  <\/a>\n<\/div>\n<\/div>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Using less concrete and more insulation to reduce energy use, the \u201cnext generation\u201d of lighter-weight thin precast insulated and architectural wall panels deliver superior thermal performance and are good for the environment, attendees at the recent Canadian Concrete Expo were told. That was the message delivered by Malcolm Hachborn, one of the seminar speakers at [&hellip;]<\/p>\n","protected":false},"author":31,"featured_media":438175,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_expiration-date-status":"","_expiration-date":0,"_expiration-date-type":"","_expiration-date-categories":[],"_expiration-date-options":[]},"categories":[12],"tags":[10890,35838,91458,90501,12771,91799,91798],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Canadian Concrete Expo speaker describes \u2018next generation\u2019 of precast wall panels<\/title>\n<meta name=\"description\" content=\"Using less concrete and more insulation to reduce energy use, the \u201cnext generation\u201d of lighter-weight thin precast insulated and architectural wall panels deliver superior thermal performance.\" \/>\n<meta name=\"robots\" content=\"index, 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